High Temperature Rubber Sheet Heat Resistant 3-25mm Industrial | RubberMatting-Direct

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Description

High Temperature Rubber Sheet – Heat Resistant 3-20mm | Industrial Grade Silicone/EPDM | Up to +200°C Continuous

When standard rubber fails under heat, our high temperature rubber sheet delivers reliable performance. Engineered for continuous operation at temperatures up to +200°C with intermittent exposure capability to +250°C, this specialist heat-resistant rubber maintains flexibility, sealing properties, and structural integrity in environments where conventional rubber would harden, crack, or completely fail.

Manufactured from a premium Silicone/EPDM high-temperature compound, this industrial-grade rubber sheet is essential for oven seals, furnace gaskets, automotive exhaust applications, steam systems, and any industrial process involving elevated temperatures. Available in thicknesses from 3mm to 20mm, this is the material trusted by UK engineers for critical high-heat applications.

+200°C Continuous / +250°C Intermittent | ✓ FREE UK Delivery | ✓ Cold Flexibility to -40°C | ✓ 16+ Years trusted supplier | ✓ Technical Guidance Available

Understanding High Temperature Rubber

Standard SBR and natural rubber compounds begin to degrade at temperatures above 70-80°C. Continuous exposure causes:

  • Hardening: Rubber becomes brittle and loses flexibility
  • Cracking: Surface cracks develop under thermal stress
  • Compression Set: Rubber loses ability to return to shape after compression
  • Outgassing: Volatile compounds release, causing odour and weight loss
  • Complete Failure: At extreme temperatures, rubber can melt, char, or combust

Our high temperature rubber uses a Silicone/EPDM compound specifically formulated to resist these degradation mechanisms. The polymer structure and crosslink chemistry are designed for thermal stability, maintaining elastomeric properties across a wide temperature range.

Temperature Performance Specifications

Operating Condition Temperature Rating Notes
Continuous Operation (Air) +200°C (392°F) Indefinite service life
Intermittent Exposure +250°C (482°F) Short-term peaks
Hot Oil Resistance Up to +150°C Depends on oil type
Steam Service Up to +180°C (saturated) Check pressure rating
Cold Flexibility -40°C (-40°F) Remains flexible
Brittleness Point Below -50°C Material becomes brittle

Technical Specifications – High Temperature Rubber Sheet

Property Specification Test Standard
Material Composition Silicone/EPDM High-Temperature Compound ISO 1629
Continuous Temperature (Max) +200°C
Intermittent Temperature (Max) +250°C
Low Temperature Flexibility -40°C
Available Thicknesses 3mm, 5mm, 6mm, 10mm, 15mm, 20mm ISO 4648
Standard Width 1200mm (3-10mm) / 1000mm (15-20mm)
Sold By Linear Metre (minimum 1m)
Shore Hardness 55-70 Shore A ISO 48-4 / ASTM D2240
Tensile Strength ≥6 MPa ISO 37
Elongation at Break ≥200% ISO 37
Compression Set (24h @ 150°C) ≤30% ISO 815-1
Density 1.25 ±0.10 g/cm³ ISO 2781
Surface Finish Smooth both sides
Colour Red/Brown (natural)
Ozone Resistance Excellent ISO 1431-1
UV Resistance Excellent
Weather Resistance Excellent

Chemical & Environmental Resistance

Substance/Condition Resistance Notes
Hot Air (Oxidising) Excellent Primary design application
Steam Good Up to saturated steam
Hot Water Excellent Up to +100°C
Mineral Oils (Hot) Moderate Depends on oil type
Silicone Oils Poor Not recommended
Ozone Excellent
UV Radiation Excellent
Dilute Acids Good
Dilute Alkalis Excellent
Ketones & Esters Poor Avoid exposure
Chlorinated Solvents Poor Avoid exposure

Industrial Applications for High Temperature Rubber

Oven & Furnace Seals

The primary application for high temperature rubber – sealing industrial ovens and furnaces:

  • Oven door gaskets – Maintains seal integrity through heating cycles
  • Inspection port seals – Allows access while maintaining thermal containment
  • Conveyor entry/exit seals – Flexible sealing at continuous oven openings
  • Heat treatment furnace gaskets – Sealing annealing and hardening furnaces
  • Kiln door seals – Ceramic, brick, and pottery kilns

Automotive Exhaust Applications

  • Exhaust manifold gaskets – Heat shielding at high temperatures
  • Heat shields – Isolating heat from sensitive components
  • Turbocharger insulation – Protecting adjacent components
  • Exhaust hanger mounts – Vibration isolation at elevated temperatures

Steam Systems

  • Steam pipe flange gaskets – Sealing saturated and superheated steam
  • Steam trap gaskets – High-temperature, high-cycle applications
  • Boiler access seals – Inspection and cleaning access ports
  • Pressure vessel gaskets – Where temperature exceeds standard rubber limits

Hot Oil Systems

  • Thermal oil flange gaskets – Heat transfer oil circuits
  • Hot oil pump seals – Sealing rotating equipment
  • Heat exchanger gaskets – Plate and shell-and-tube exchangers

Food & Beverage Processing

  • Commercial oven seals – Bakery and food service equipment
  • Pasteurisation equipment – High-temperature processing
  • Sterilisation chamber seals – Autoclave applications
  • Hot fill equipment – Beverage and sauce bottling

Note: For direct food contact applications, specify food-grade high-temperature silicone – contact us for options.

Aerospace & Defence

  • Engine compartment sealing – Aircraft and ground vehicle applications
  • Exhaust system components – High-performance engines
  • Environmental sealing – Extreme temperature cycling

General Industrial

  • Vibration isolation mounts – Hot machinery mounting
  • Protective linings – Shielding from radiant heat
  • Electrical insulation – High-temperature electrical applications
  • Die-cut gaskets – Custom shapes for specific equipment

Thickness Selection Guide

3mm High Temperature

Best for: Thin gaskets, door seals where minimal compression is required, heat shields, die-cut components. The thinnest option for applications where material depth is limited.

5mm High Temperature

Best for: General-purpose high-temperature sealing, oven door gaskets, flange seals. Our most popular thickness for industrial oven applications.

6mm High Temperature

Best for: Applications requiring additional compression allowance, uneven sealing surfaces, or enhanced thermal insulation properties.

10mm High Temperature

Best for: Heavy-duty sealing applications, significant gap filling, vibration isolation in hot environments, enhanced thermal barrier.

15mm High Temperature

Best for: Maximum compression range applications, large gap sealing, thermal isolation of equipment, mounting pads in high-temperature environments.

20mm High Temperature

Best for: Extreme applications requiring maximum thermal isolation, heavy equipment mounting, structural support in hot environments, custom fabrication of thick gaskets.

Comparison: High Temperature Rubber vs Alternatives

Material Max Continuous Temp Flexibility Cost Best For
Standard SBR +70°C Excellent Low Ambient temperature applications
EPDM +120°C Good Medium Moderate heat, steam resistance
Silicone/EPDM HT +200°C Good Medium-High Most high-temp applications
Pure Silicone +250°C Excellent High Extreme temperatures, food contact
Viton® (FKM) +200°C Moderate Very High High temp + chemical resistance

Why RubberMatting-Direct for High Temperature Rubber?

🌡️ Proven Performance

Our high-temperature rubber is specified by engineers across UK industry for critical sealing applications.

📦 FREE UK Delivery

All orders ship FREE to UK mainland addresses – no minimum order requirements.

✂️ Cut to Length

Order exactly what you need. No minimum roll purchases required.

📞 Technical Support

Not sure if this material suits your application? Our team can advise on material selection for your specific temperature and chemical environment.

💼 Trade Discounts

Buying for ongoing production requirements? Contact us for volume pricing and scheduled delivery.

🏆 16+ Years Experience

We've been supplying specialist rubber to UK industry since 2009.

Frequently Asked Questions

What temperature can high temperature rubber sheet withstand continuously?

Our high temperature rubber sheet can withstand +200°C (392°F) continuous operation in air, and +250°C (482°F) for intermittent exposure (short-term peaks). This is suitable for most industrial oven sealing, furnace gaskets, and exhaust applications. The material maintains its flexibility and sealing properties throughout this temperature range without hardening, cracking, or significant compression set. For applications exceeding +200°C continuous, please contact us to discuss pure silicone or other specialist materials.

Can this rubber be used for industrial oven door seals?

Yes – oven door sealing is one of the primary applications for our high temperature rubber sheet. The material is specifically designed to withstand the repeated heating and cooling cycles that oven seals experience. It maintains flexibility to compress against the door frame when closed, provides effective thermal sealing to maintain oven temperature, and won't harden or crack over time like standard rubber. For most industrial ovens operating up to +200°C, the 5mm or 6mm thickness is recommended. For ovens with significant door gaps or uneven frames, consider the thicker gauges.

Is high temperature rubber suitable for steam pipe gaskets?

Yes, our high temperature rubber has good resistance to steam and can be used for steam pipe flange gaskets. It's suitable for saturated steam up to approximately +180°C. For superheated steam at higher temperatures, or for high-pressure steam systems, you should verify that the specific pressure-temperature combination falls within the material's capability. The EPDM component in our compound provides enhanced steam resistance compared to pure silicone. For critical high-pressure steam applications, graphite-based gaskets may be more appropriate – contact us to discuss your specific requirements.

What's the difference between high temperature rubber and pure silicone rubber?

Our high temperature rubber uses a Silicone/EPDM blend compound rather than pure silicone. Key differences: Temperature: Pure silicone can handle +250°C continuous vs +200°C for our blend. Chemical resistance: Our blend has better resistance to steam, oils, and some chemicals than pure silicone. Mechanical properties: Our blend has higher tensile strength and better abrasion resistance. Cost: Our blend is more economical than pure silicone. Food contact: Pure silicone is typically preferred for direct food contact at high temperatures. For most industrial applications up to +200°C, our Silicone/EPDM blend offers the best combination of performance and value.

Can high temperature rubber be die-cut or machined into custom shapes?

Yes, our high temperature rubber sheet can be easily fabricated into custom shapes. It can be die-cut for production volumes, waterjet cut for precision shapes, laser cut (though this may affect edge quality), or manually cut with sharp blades and templates. The material cuts cleanly without excessive stretching or tearing. For simple shapes, you can cut it yourself with a sharp Stanley knife and straight edge. For complex gaskets or production quantities, we can recommend specialist gasket cutters. The material can also be machined on lathes and mills with appropriate tooling.

Order High Temperature Rubber Today

Select your required thickness from the options above. All orders include FREE UK delivery. For technical advice on material selection or bulk pricing enquiries, contact our specialist team.

High Temperature Rubber Sheet Heat Resistant 3-25mm Industrial | RubberMatting-Direct

High Temperature Rubber Sheet Heat Resistant 3-25mm Industrial | RubberMatting-Direct

£79.85 (Inc. Vat) £99.81 (Inc. Vat)
Free Delivery UK Stock

Trusted by Leading Organisations

NATO U.S. Air Force Rolls Royce Ministry of Defence GOV.UK University of Oxford University of Cambridge Metropolitan Police Kings College London UCL ITV Sky Warner Bros University of Liverpool Oxfordshire County Council Hampshire County Council RSPCA Tate NATO U.S. Air Force Rolls Royce Ministry of Defence GOV.UK University of Oxford University of Cambridge Metropolitan Police Kings College London UCL ITV Sky Warner Bros University of Liverpool Oxfordshire County Council Hampshire County Council RSPCA Tate
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